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The Evolution of Mattress Springs

Since the late 1800s, steel springs have been at the heart of mattress design. Their unique elasticity allows for consistent support and improved air circulation, enhancing both comfort and hygiene over time.

Scroll down to explore the fascinating world of mattress spring systems, from classic designs to cutting-edge innovations.

Bonnell springs

Bonnell Springs

Originally adapted from carriage seat design, Bonnell springs are now primarily found in basic mattresses due to their characteristic bouncy nature.

Marshall pocket coils

Marshall Springs (Pocket Coils)

Invented by James Marshall, these individually wrapped coils allow independent movement and eliminate support gaps, remaining a hallmark of advanced mattress design.

The Elastic Bed Principle

Highly elastic materials are crucial in mattress construction for three primary reasons:

  • Enhanced conformity to body contours
  • Efficient rebound to original shape, ensuring consistent support
  • Superior comfort compared to overly firm surfaces

Types of Coil Systems

  • Open Spring Mattresses

    Including bonnell, offset, and continuous coils, these systems are interconnected and rely heavily on upholstery for comfort. They’re commonly found in budget-friendly mattress options.

  • Pocketed Spring Mattresses

    Also known as Marshall coils, these individually encased springs offer improved motion isolation. They’re prevalent in mid-range to luxury mattresses, typically priced above $600 for a queen size.

    Pocketed springs

Advanced Designs

Honeycomb Nested Springs

This innovative design eliminates gaps between springs, offering superior body conformity and enhanced point elasticity. It’s a hallmark of high-end mattresses, allowing for higher spring counts and thinner wire use.

Honeycomb nested springs

Spring Specifications

Coil Counts and Density

Queen-size pocket coil mattresses typically contain around 800 coils, with premium models featuring over 1,500. High-end designs like the Berkeley Ergonomics Malmo can incorporate up to 1,484 springs in a queen size.

Micro Springs

A recent innovation, micro springs serve as a foam alternative, enhancing durability and support. Luxury mattresses may utilize between 9,000-25,000 micro springs for unparalleled comfort.

Micro springs

Upholstery and Mattress Comparison

Upholstery Considerations

Modern spring mattresses often incorporate foam upholstery layers. Some manufacturers opt for natural materials like latex, wool, or cotton to enhance breathability and longevity. The quality of these materials significantly impacts overall mattress performance.

Mattress cross section

Mainstream vs. High-End Mattresses

Mainstream Mattresses

Often utilizing firm springs and low-density polyurethane foam, these mattresses typically have a shorter lifespan of 3-5 years.

High-End Mattresses

Featuring advanced spring systems and premium upholstery materials, these mattresses offer superior comfort and extended durability.

Mainstream vs high-end mattress comparison